Mahmudul Hassan

An Interactive Summary of Skills & Experience

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Summary

Doctoral researcher in Mechanical Engineering specializing in laser-based manufacturing, computer vision, and micro-polishing. Experienced in high-power laser platform design, multiphysics simulation, and image-driven quality control. Dedicated educator with experience mentoring 900+ students, advancing applied engineering learning, and leading impactful community initiatives.

Core Competencies

Explore the pillars of my expertise. Click a category below to see detailed experience and skills in that area.

Research & Specialization

  • Engineered ultra-fast X-ray imaging to decode keyhole dynamics in laser polishing.
  • Developed and validated a synchronized 200 W laser-LabVIEW DAQ system.
  • Collaborated with international scientists to advance laser X-ray imaging.
  • Designed and deployed a next-generation 3 kW laser platform with programmable beam profiles.

Applied Engineering & Design

  • Built and validated 3D ABAQUS FEA models for machining processes.
  • Developed high-fidelity ABAQUS/Explicit micro-milling simulations for AM CFRP.
  • Applied CEL modeling to capture transient chip morphology and thermal fields.
  • Reduced brake system part rejection rates by a projected 20% at ZF Group.

Leadership & Mentorship

  • Taught Manufacturing and Automation courses to over 900 students at UW-Madison.
  • Created PLC lab manuals and programming guides, leading 90+ labs annually.
  • Taught 4 core engineering courses to 350+ students at Miami University.
  • Proposed workflow changes that boosted productivity by ~10% during an industry internship.

Technical Skillset

A visual overview of key technical skills, categorized by domain. This represents areas of significant experience and proficiency.

900+

Students Taught & Mentored

9+

High-Impact Publications